Our shop has been having this radar stab problem on a '63 model since last Friday and we've been working it everyday since. The original write-up was a simple "Radar stab inop".
Right away we tried flying the gyro and got nothing; no gyro-following from the antenna at any point after turn on when it was in STAB. It would scan, sector, tilt and beam change just fine. The first shift to work it changed a gyro: no fix. Then they changed an ECA: no fix. They then changed the antenna: no fix and after a few minutes of power up apparently the new antenna started smoking :eek:, so they QDR'd that one and ordered another antenna for my shift to change. They also replaced the stab gyro cannon plug with a pin-type because the old solder-type plug had two broken wires.
My shift and I changed the second one: no fix. During the test of the second antenna I saw that, after about 3 minutes, the antenna gimbal would "unlock" and just kind of go limp since the gyro was still not spinning up. We also lost the ability to beam change or tilt the antenna at that point but it would still scan. The Nav's scope sweep also stopped but you could tell the antenna was still spinning and getting returns because of the heading flash and indications on that stopped sweep line.
I went and checked the fuses and found fuse F101 (4A 250V) was blown. We had only checked voltages off the RT and hadn't popped out and checked the fuses prior to the run so I wasn't sure if it had already been blown or not; we think most likely not. After replacing that fuse and turning the system back on the antenna will return to the null position. We also found that without the gyro connected the radar works and doesn't blow that fuse.
So we started testing the wiring from the gyro cannon plug to the radar nose junction box (JB2) to be sure the gyro plug was re-pinned correctly and it was. We did find that if you removed the wire from Terminal 19 at the JB2 that goes to Pin K on the gyro plug that the fuse would no longer blow. That wire runs the delayed 115VAC signal to the gyro.
According to the GS and 2-8, the ECA waits 3 minutes before allowing the gyro to apply stabilizing signals to the antenna to allow time for gyro warm-up. That makes sense because the R/T does the same thing for MAG current. But the gyro never feels like it spins up. We'd swapped gyros with a known working plan just to rule out bad parts from supply as well: no fix. Going with the logic that the R/T generates all the power for the parts and maybe something internal was blowing that fuse, weekend duty swapped an R/T: no fix. That fuse F101 stills blows after about 3 minutes of run time. Something is grounding all that power on that circuit but we can't seem to locate it. The gyro never seems to get power even though 115VAC is getting to the plug.
I'll get some wiring diagrams scanned in later today if I can. This has been driving me absolutely nuts because we've checked every wire that has anything to do with stab (even going back to the slaving control in the N-1 Compass, which we swapped with the No.2: no fix) and everything checks good.